Why Pharma Companies Need Oil-Free Air Compressors

When we think about pharma company products, hygiene maintenance, precise operations, and advanced setup are what we imagine on the surface. In other industries, these may be standard practices, but in pharmaceutical production units are mandatory protocols. Regulatory bodies and government agencies lay out stringent guidelines that must be followed by the company. One of the major concerns of pharma companies is avoiding contamination in their output. They rely on many supporting units, and air compressors are one of them. The significance of air compressor for pharma industry is huge, and they play a critical role in everything from packaging to product formulation. In this blog, we are going to delve into how these compressors support the pharma companies and the regulatory compliances that the buyer must be aware of.

Compressed Air in Pharma: Use-Cases

There are many use cases of air compressor for pharma industry. The air released from the tanks is directly or indirectly used in the pharma products. Some of the main uses are:

• Uniform spray coating on the tablets.
• Jet milling to reduce the size of teh ingredients
• Even distribution of ingredients to mix powders and fluids
• Providing oxygen for microbial growth in the fermentation process.
• Drying the medicines to remove moisture content and increase shelf life.
• Pneumatic, conveyor, cleaning, packaging, labelling, and other process applications.

Why Oil Contamination is Dangerous

The contamination nullifies the whole production effort, making the whole production worthless and overtly costly. Even the minutest contamination is not tolerated in the production process. Oil based compressors can have dangerous repercussions in the pharma units, because they contain oil for cooling the dynamic components. The oil particles can alter the chemical composition of medicines, develop microbial growth, clog filters and damage downstream equipment.

Benefits of Oil-Free Screw Compressors

Oil free air compressor for pharma industry are made specifically to perform compression without needing any lubrication. Here are its advantages:

• No risk of contamination in the processes and end product
• Reduces maintenance costs and the need to change the filters and other parts
•  Eco friendly because no oil needs to be disposed of.
• Suitable for sensitive environments where sterile air is needed.

Standards and Certifications Required

Regulatory guidelines are mandatory in the pharma industry. Therefore, the air compressors come into play. These compressors help maintain these standards:

1. ISO 8573-1 Class 0: To ensure the air compressor complies with air purity standards
2. ISO 8573-7: To address the microbial growth in the equipment.
3. GMP: Good Manufacturing Practices to check if all processes follow hygienic standards.
4. FDA: Applicable for companies exporting globally.

How Air Care Meets Pharma Industry Needs

Air Care Equipment understand the need for oil-free air compressor for pharma industry. We meet the pharma industry standards by making compressors that deliver contamination-free compressed air. Our screw compressor is designed in accordance with Class 0 air purity. While performing reliably, they make low noise and vibration. The pharmaceutical grade of materials is used in making the parts. These are Silicon-Free and Teflon-Free to avoid particle shedding.

Conclusion

The contamination in pharmaceutical processes and products is avoided by complying with standard guidelines, and one of the main guidelines is to use pure air. Oil free air compressor for pharma industry delivers exactly that. As the demand for high-quality and risk free medicines keeps increasing globally, manufacturers like Air Care Equipment support the pharma companies by providing the best machines for their multiple operations.